Want to make the best use of dates? If you are thinking about launching a production line for the extraction of date syrup in India and you are interested in purchasing an industrial date syrup machine.
it is in your best interest to be aware that the businesses in the country that manufacture this kind of machine have produced equipment that is both high in quality and high in efficiency.
In this regard, it is necessary to know that in order to produce industrial date syrup, in addition to providing the necessary equipment and machinery to start this work, you also need to provide the raw materials for this work, which entails purchasing fresh dates in addition to dry dates.
This can be accomplished by going to a grocery store or an agricultural supply store and purchasing the dates.
In addition, you may use the items you make from date syrup to make other things, such as date sauce, jam, vinegar, syrup, soft drinks, and so on.
Stay with us through the remainder of this post to learn about the product of industrial date syrup, as well as its pricing and the method of production used to make it.
Industrial date syrup
Date syrup, like many other products, can be manufactured using either industrial or traditional methods of production.
Because of the amount of energy that it contains, this product, which has a wide variety of qualities and advantages as well as a high nutritional value, is consistently consumed as a food that is suited for breakfast.
Date syrup, whether it is created using an industrial method or a traditional approach, has the same characteristics of being warm and dry and is abundant in vitamins B, A, and C.
This item is manufactured with innovative machinery that does not require the participation of any humans at any point in the process. It is made with a variety of dates.
The technique of operation that is utilised in these devices begins with the cleaning stage, in which the dates that are used are given a thorough washing and are then cleaned with the use of specific disinfectants.
After that, the date’s flesh is sliced into little pieces, and the pit of the date is removed from the date.
After this step, chopped dates are combined with water at a temperature of ninety degrees and a special tank within the machine.
The amount of water added to the dates is equal to one and a half times the volume of the dates. After one and a half hours, the water that was produced as a result of this mixture, which is actually date extract, is separated from the remaining dates.
Dates that have been boiled are now referred to as date pomace, and they are separated.
At this point in the process, the date extract that was obtained through the purification procedure transforms from having a dark colour to having a light colour, and its flavour transforms from being gassy to being sweet.
Following this step, the date syrup that has been pasteurised will be packaged in bottles of varying capacities in order to protect its health and safety, extend the shelf life of the date syrup product, and expand the product’s overall availability.
When it comes to the production of high-quality industrial syrup, one of the most important considerations is that the dates that are used to make this product should be very pliable.
This allows us to extract a greater quantity of syrup from the dates during the process of extracting the syrup from the dates.
If you also intend to set up a production line for date syrup by purchasing the necessary equipment at a reasonable price, it is best to first learn about the conditions and costs required to purchase the necessary devices and equipment in order to get started with this work.
This will allow you to set up a production line for date syrup in the most efficient manner possible.
Fill out the consultation request form located on this page to get in touch with our specialists so that you can find out how much it will cost to purchase an industrial date syrup machine or get guidance on how to set up a production line for industrial date syrup.
Here, we suggest that you do so in order to achieve this goal, which is to know the necessary cost to purchase an industrial date syrup machine.
You obtain cost-free guidance in this area, as well as, if you so like, the ability to place an order and purchase products of this kind via the internet.
date syrup extraction
The purpose of this study was to determine which approach to extraction was most effective. The date syrup known as “Dibs” has been extracted and concentrated using a variety of different processes.
Extracted twice using minced flesh at a water rate of 1:2 at 70 °C for 30 minutes using a microwave, rotary evaporator and water bath; concentrated using microwave and rotary evaporator.
Minced date flesh of the Saidy variety was used. It would appear that the use of the microwave method for the extraction and concentration of date syrup resulted in a significant (p 0.05) difference higher in the content of moisture, protein, total sugars, dietary fibre, total phenolics, hydroxymethylfurfural, and ash.
On the other hand, it did not result in a significant (p 0.05) difference in the content of insoluble solids or fat.
The chemical features and the microbiological tests are associated with the organoleptic evaluation of zabady and biogarde that were created using dibs.
Based on the findings, it is possible to draw the conclusion that the caloric contents of fermented milk products containing 2% Dibs obtained the greatest values; specifically, 65.62 and 64.78 K Cal/100 g for zabady and biogarde respectively.
The contents in terms of total solids, S.N., T.A., and ash steadily rose during the course of storage periods.
In addition, zabady and biogarde with 2% dibs were found to be abundant in all of the necessary amino acids, with the exception of lysine, histidine, threonine, and leucine plus isoleucine.
One of the most important types of fruit tree in Egypt is the Phoenix dactylifera L., also known as the date palm. Since the year 6000 B.C., it has been consumed as food. (Al-Shahib and Marshall, 2003).
Because dates contain a high proportion of carbohydrates (between 70 and 80 percent), in addition to other nutrients such as salts and minerals, dietary fibre, vitamins, fatty acids, amino acids, and protein, they are an essential part of human nutrition. (El-Beltagy et al., 2009; Al-Shahib and Marshall, 2003).
Dates have been shown to have a low glycemic index when consumed either on their own or as part of meals that also include yoghurt, according to research (Gad et al., 2010).
Epidemiological studies have shown that eating a lot of date fruit is associated with a lower risk of developing a number of chronic diseases, including coronary heart disease, cardiovascular disease, cancer, ageing, atherosclerosis, neurodegenerative disease, tumour, and mutagens. This association has been shown time and time again. (Al-Farsi et al., 2007, El-Beltagy et al., 2009, Gad et al., 2010).
The stimulation of the women’s immune systems by the date extracts that were given to them after giving birth to their babies (Gad et al., 2010).
On the other hand, an anticancer action was demonstrated by a polysaccharide that was isolated from dates (Ishurd and Kennedy, 2005).
Egypt ranks first among Arab countries in terms of output (1,151,000 tonnes), which accounts for 17% of total global production (FAO, 2004).
According to Yousif and Alghamdi (1998) and Ramadan, it is put to use in the manufacturing of a variety of goods, including date bars, syrup, jam, jelly, and chutney, as well as confectionery and jam (1998).
date syrup extraction machine
Want to know the extraction machine and tools are required to make a date syrup? Reading on, you will get to know all the materials needed.
Materials
For the purpose of this experiment, the date syrup was prepared using the Saidy variety of the date plant, P. dactylifera L. The former, known as Saidy, is considered to be among the best semi-dry cultivars in all of Egypt.
It was acquired from the Kharja Date Packing Factory in the course of the operations that involved sorting the fruits of the highest quality.
Just prior to doing the chemical analysis, the pits were removed from the fruits, and the flesh was finely chopped. The fruit was then stored in the refrigerator in polyethylene bags that had been hermetically sealed.
Chemicals The Sigma-Aldrich Company Ltd. was the source for all of the chemicals and solvents that were used in this experiment (Dorset, UK).
Manufacturing of date syrup
Date flesh (Semi-dry) The Saidy date variety was pitted, crushed, and cut into small pieces using a sharp knife.
The dates were then dried, blended for three minutes using a blender, and extracted twice using a flesh powder water rate of 1:2 at a temperature of seventy degrees Celsius for thirty minutes using a microwave and rotary evaporator.
But in the water bath method, the date flesh powder sample was blended after being heated at a ratio of 1: 2 of flesh powder to water for 30 minutes at 70 degrees Celsius.
The raw syrups were collected independently from each process, centrifuged at 4000 rpm for fifteen minutes, filtered through two flashes of Whatman No. 41 filter paper, and then concentrated in a rotary evaporator at 70 degrees Celsius and a microwave to approximately 72 Brix.
The date syrup that was produced was placed in glass bottles, hermetically sealed, and placed in the freezer until it was ready to be used.
Milk
The herd at the Assiut experimental farm, which is part of the Faculty of Agriculture at Al-Azhar University’s Assiut Branch, provided the fresh whole buffalo milk that was used in this study.
date syrup for industrial use
If interested to make date syrup for industrial use, do not miss out the results of the aforementioned study.
Date flesh and date syrup concentrated (dibs) generated through a variety of processes each have their own unique gross physicochemical composition.
Date flesh obtained from the Saidy date (semi dry) variety was analysed for their constituents and compared with date syrup extracted by various methods (water bath, rotary evaporator, and microwave), which concentrated by rotary and microwave.
The date flesh was found to have a higher concentration of constituents in the date syrup.
It was discovered that the moisture content was 9.75%, whereas the moisture content of date syrup concentrated was found to be highest in the water bath method, and it was found to be lowest in the microwave method.
These variances can be attributed to the particular procedure that was employed (Ramadan, 1998; Entezari et al., 2004).
There were statistically significant differences (p 0.05) in the amount of moisture that was extracted using each of the several methods. These statistics are consistent with those that were previously reported by (El-Beltagy et al., 2009).
There were no significant (p 0.05) differences between the rotary evaporator and microwave methods in dry matter, total sugars, and reducing sugars extracted from date flesh using the various extraction methods tested.
The dry matter, total sugars, and reducing sugars extracted from date flesh were, respectively, 89.99%, 77.70%, and 75.2%.
The majority of the sugars in the Saidy type of date (75.2%) were considered to be reducing sugars. It was determined that the date flesh contains a total sugar content that is 2.50% of its total, which led to the discovery of a sizeable quantity of non-reducing sugar.
In the meanwhile, observations of non-reducing sugars revealed variations that were statistically significant (p 0.05).
Within each row, this indicates that the individuals with the same letter do not differ from one another significantly (p 0.05). All of the extraction techniques were utilised to ascertain the sugar content.
The extraction methods that were used revealed that there were no significant (p 0.05) differences in the amounts of fat and insoluble solids that were present.
